Our mould carriers (polyurethane mouldings) are hydraulically or pneumatically driven, thanks to which the blocking and lifting force of the whole structure is very high. The device aims to multiply the pressure force, and thus imprint on the material shape determinated by the form placed on the mould carrier. The appropriate form is applied to our machine, followed by a protective film and the material from which the final product is to be made. After preliminary operations, the upper part of the mould carrier is closed and the lower part is extended upwards. The material is pressed from two sides and formed into the right shape. After measuring the right amount of time the carrier is opened and it is possible to collect the finished product.
The device is adapted to the following customers instructions:
- suggested carrier movements
- the weight of insert mold
- the time of closing the mold and the forces blocking it
Moulding carrier - polyurethane mouldings
The operator places the detail in a specially designed slot and closes the door. The machine bases the element in the correct position, seals the connection section and the pressure is applied to the interior. In the first phase of testing, the machine roughly detects the correctness of the element's execution - all elements of the detail (gaskets and O-rings) were fixed on it. When the preliminary test indicates the correctness of the products, the machine starts to check for leaks. Test parameters such as pressure or test time are fully programmable from the control panel. After completing the proper part of the test, based on the pressure drop, the machine analyzes whether the part is hermetic or whether its leakage is within the tolerance specified in the standard. The results of each test are stored on a data carrier and it is possible to later transfer them to another device and further processing. The machine has two chambers, so that during the test, the operator can remove or place the element in the second chamber at the same time.
The device can be made in various designs:
- measuring track in a narrow or wide pressure range
- laboratory or exact process testers can be equipped with an external ATEQ testing module, which tests the tightness using hydrogen or other gases with a small particle size
The operator loads the pile of pallets onto the loading conveyor, positioning it between side bumpers. The standard length of the conveyor is one stack of pallets. When the device announces the readiness by displaying the appropriate message on the HMI panel, the stack enters the depalletting column and stops on the sensor. The pallet position at the bottom of the stack is checked using an additional inductive sensor. Tower support together with grippers controlled by hydraulic drive goes to the appropriate height set from the operator panel. The pile is gripped and raised to the maximum height, thus freeing the pallet at the very bottom. The transport system transfers the pallet to the rest of the line and stops at the next sensor. In the situation when it is reversed, the pneumatic cords start to operate, which rotate the pallet by 180 degrees, relative to its current position. A correctly stacked pallet is pushed to the second part of the line, after checking if it is empty. The column leaves the stack at the appropriate height, then the grippers open and the cycle repeats until the whole is unloaded. During operation of the tower, the operator has the option of placing another stack on the loading conveyor, which ensures the continuity of the machine's work.
The operator inserts the manifold into the threading chamber in a suitable place, placing the manifold on the positioning heads and presses the start button. The scissor system lifts the distributor up and after a moment the tap turns clockwise, driven by two motors. The table goes up and taps rotate at the same time until the table reaches the appropriate height. Tap lubrication using the nozzles immediately after the taps takes place during the entire scissor table up process. During the threading process a compensating mechanism was used to protect taps and the manifold against damage. After the signal from the limit switch symbolizing access of the scissor mechanism to the maximum position, the rotations are switched and the table begins to slide down. After unscrewing the taps from the manifold, the scissor table speed increases. At the very end of the cycle, the machine proceeds to clean taps. A brush extends to clean the rotating taps and a blow is activated inside the machine. Opening the threading chamber is a sign of the end of the cycle.
The device can be made in various construction versions:
- construction adapted to different transport heights
- modular construction on a supprot frame
- modular construction with loading transport - different transporter lengths depending on the demand
The device can be made in various configurations:
- different number of spindles
- adjustable threading speed
- adjustable threading depth
Monday - Friday
8:00 - 16.00
+48 728 446 620
ul. Nowopogońska 98
41 - 250 Czeladź